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EFB Battery Separator

EFB Battery Separator

EFB Battery Separator

Electric Field-Driven Battery (EFB) separators are an advancement in battery technology designed to address some of the limitations of traditional battery separators. These separators incorporate innovative materials and engineering concepts to improve the overall performance of batteries, especially in terms of energy density, power output, and safety. EFB batteries are an enhanced version of standard wet-flooded technology. These type of batteries should not be confused with standard flooded or AGM batteries. The primary benefits of EFB technology are improved charge acceptance and greater cyclic durability when operating in a reduced state of charge.
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  • Overview

  • Specifications

  • FAQ

  • 1)Tested battery type:6-QW-59

    2)Separator type:161×0.8×0.25mm(18 ribs)

    3)Assembling:With positive plate enveloped.

    4)Cranking performance test:Discharge 10 s at 640 A and record the voltage. After a rest period of 10 s, the battery shall then be discharged at 320 A, the discharge shall be terminated when the battery voltage reaches 6 V.

    5)Water loss unit:g/Ah

    6)Water loss test method:Charging battery at 14.4V constant voltage in the water bath of 60±2 ℃. The battery weight was measured every 21 days for 84 days.

    7)Life cycle test method:VW 75073-2017


    Feature


    -EFB separators can contribute to reducing the internal resistance of batteries. 

    -EFB separators can help dissipate heat more effectively during charging and discharging, reducing the risk of thermal runaway and enhancing battery safety.

    -EFB separators can contribute to extending the cycle life of batteries. 

    -EFB separators can be designed to be compatible with various types of battery chemistries, including lithium-ion batteries and other advanced battery technologies.


  • EFB Battery separator comparison

    No.

    Item

    Unit

    BFR NEFBS

    Competitor 1

    Competitor 2

    1

    Backweb Thickness

    mm

    0.266

    0.252

    0.257

    2

    Total Oil Content

    %

    15.7

    14.8

    15.3

    3

    ER

    mΩ.cm2

    56

    54

    78

    4

    Porosity

    %

    64.2

    59.2

    58.1

    5

    CMD

    %

    499

    453

    348


    EFB separator C20 and CCA testing data

    No.

    Item

    Specification

    BFR NEFBS

    Competitor 1

    1

    C20

    ≥59Ah

    66

    66

    2

    CCA

    ≥7.5V

    7.8

    7.7

    ≥9.0V

    9.6

    9.5

    ≥130S

    199

    195


    EFB separator water loss testing data

    No.

    Time

    VW Specification

    BFR NEFBS

    Competitor 1

    Battery 1

    Battery 2

    Battery 3

    1

    21 days

    -

    0.56

    0.76

    0.73

    2

    42 days

    ≤3

    1.05

    1.17

    1.14

    3

    63 days

    -

    1.43

    1.59

    1.58

    4

    84 days

    ≤5 Tropical Region)

    2.13

    2.19

    2.20


    EFB separator data after water loss test after 84 days

    No.

    Item

    Unit

    BFR NEFBS

    Competitor 1

    Competitor 2

    1

    ER

    mΩ.cm2

    56

    54

    78

    2

    Electrical Resistance after battery water loss test

    mΩ.cm2

    65

    68

    94

    3

    CMD

    %

    499

    453

    348

    4

    CMD after battery water loss test

    %

    297

    200

    190


    EFB separator life cycle testing data

    No.

    Item

    Specification

    BFR

    NEFBS

    Competitor 1

    1

     (26℃)17,5% DoD

    ≥18

    18

    18

    2

     (60℃)17,5% DoD

    ≥12

    12

    12

    3

     (40℃)50% DoD

    ≥240

    240

    240

    4

     (75℃)Cell connector test

    ≥10

    11

    10


    Dynamic current charging acceptance

    No.

    Dynamic current charging acceptance

    Specification

    BFRNEFBS

    1

    90%SOC:1s

    ≥29.5A

    41.0

    2

    90%SOC:60s

    ≥23.6A

    30.7

    3

    80%SOC:1s

    ≥59.0A

    61.8

    4

    80%SOC:60s

    ≥35.4A

    38.0

    5

    70%SOC:1s

    ≥88.5A

    106.3

    6

    70%SOC:60s

    ≥47.2A

    66.8

    7

    60%SOC:1s

    ≥118.0A

    118.0

    8

    60%SOC:60s

    ≥59.0A

    66.7


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